All-Metal Substations

All-Metal Substations

 Introduction to All-Metal Substations

A Robust, Durable, and Safe Power Distribution Solution

All-metal substations are one of the most advanced types of power distribution units, where all electrical components—including transformer, medium voltage switchgear, and low voltage panels—are installed within a unified, metal-enclosed structure. This design provides high mechanical protection, enhanced safety, and resistance against harsh environmental conditions. Iran Transfo Substation Development designs and manufactures these substations in compliance with international standards, utilizing advanced engineering expertise.

Technical Features and Specifications

  • Rated Voltage: 11kV to 36kV
  • Transformer Capacity: 250kVA to 2500kVA
  • Transformer Type: Oil-immersed or Dry Type
  • Panel Type: RMU, AIS, or LV Panel
  • Ingress Protection: IP54 or higher
  • Enclosure Material: Hot-dip galvanized steel with electrostatic powder coating
  • Safety Features: Ventilation, grounding system, internal pressure alarm, and lock mechanisms
  • Installation: Suitable for concrete foundation or industrial platforms

Main Components of All-Metal Substations

  1. Distribution Transformer: Converts medium voltage to low voltage for end-user applications.
  2. Medium Voltage Switchgear: Handles protection and control at the MV level.
  3. Low Voltage Panel: Distributes power to end loads with breakers and fuses.
  4. Metal Enclosure: Rigid and sealed structure that protects all internal equipment from external threats.

Applications of All-Metal Substations

  • Heavy industrial environments
  • Manufacturing plants and production lines
  • Oil, gas, and petrochemical projects
  • Military bases and data centers
  • Humid, desert, or extreme weather regions
  • Industrial parks and infrastructure developments

Competitive Advantages of Iran Transfo All-Metal Substations

  • High durability: Resistant to moisture, dust, corrosion, and impact
  • Advanced safety: Designed for maximum protection of equipment and personnel
  • Quick installation: Prefabricated and ready-to-operate structure
  • Custom design: Tailored to project needs and site conditions
  • Technical support: Engineering consultation, installation, and after-sales services

FAQ

What is an all-metal substation?
An all-metal substation is a type of power distribution station in which all equipment is installed inside a strong, fully enclosed metal housing.
Where can all-metal substations be used?
These substations are suitable for harsh environments such as industrial zones, urban areas, deserts, or humid climates.
What is the difference between all-metal and compact substations?
All-metal substations are generally used for higher capacities and more demanding environments, while compact substations are designed for limited space applications.
Can all-metal substations be customized?
Yes, Iran Transfo Substation Development customizes these substations based on project requirements, voltage level, panel type, and installation conditions.
Are these substations waterproof and dustproof?
Yes, they are built with high protection grades (e.g., IP54) to resist dust, moisture, and corrosion.

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